Saturday, July 21, 2012

Power connectors for Advanced TCA® Technical characteristics


Technical characteristics

Design according
PICMG 3.0 R2.0

Total number of contacts
30, max. 34
Power contact
8
Signal contact
22, max. 26


Clearance and creepage
distance between
contacts


 
Within group 5-16
0.7 mm min.
Within group 17-24
2.5  mm min.
25 to 26
5.5 mm min.
Within group 27-34
1.4 mm min.
13-16 to 17-20
3.0 mm min.
21-24 to 25-26
4.0 mm min.
25-26 to 27-29
2.0 mm min.


Sequential contact engagement

1st
25, 26, 28, 29, 30, 31
2nd
33
3rd
5-24, 34
4th
27, 32


Working current

Power contact
16 A
Signal contact
1 A
Test voltage

Contact 1-16
1000 Vr.m.s.
Contact 17-34
2000 Vr.m.s.

Initial contact resistance
Power contacts
< 2.2 mΩ
Signal contacts
< 8.5 mΩ
Insulation resistance
> 108 Ω
Temperature range -55°C ... +125 °C
Durability 250 mating cycles
Termination technique Press-in termination
Mating force 67 N max.
Withdrawal force 67 N max.
Derating for ATCA® power contacts
Contact loading acc. PICMG 3.0

(1) Derating
(2) Derating @ Imax. x 0.8
    (acc. IEC 60 512-5-2)
Materials
Moulded parts PBT, glass-fibre filled,
UL 94-V0
Contacts Copper Alloy
Contact surface Selectively gold plated
Packaging Tray packaging (other packaging on request)
  Recommended plated through hole specification
Signal contacts Power contacts
Tin plated PCB (HAL) Hole Ø 1.15±0.025 mm 1.75±0.025 mm
Cu 25 – 35 μm 25 – 35 μm
Sn 5 – 15 μm 5 – 15 μm
Plated hole Ø 1.00 – 1.10 mm 1.60 – 1.70 mm
Au / Ni plated PCB Hole Ø 0.64 1.15±0.025 mm 1.75±0.025 mm
Cu 25 – 35 μm 25 – 35 μm
Ni 3 – 7 μm 3 – 7 μm
Au 0.05 – 0.12 μm 0.05 – 0.12 μm
Plated hole Ø 1.00 – 1.10 mm 1.60 – 1.70 mm
Chemical tin plated PCB Hole Ø 1.15±0.025 mm 1.75±0.025 mm
Cu 25 – 35 μm 25 – 35 μm
Sn 0.8 – 1.5 μm 0.8 – 1.5 μm
Plated hole Ø 1.00 – 1.10 mm 1.60 – 1.70 mm
Silver plated PCB Hole Ø 1.15±0.025 mm 1.75±0.025 mm
Cu 25 – 35 μm 25 – 35 μm
Ag 0.1 – 0.3 μm 0.1 – 0.3 μm
Plated hole Ø 1.00 – 1.10 mm 1.60 – 1.70 mm
OSP copper plated PCB Hole Ø 1.15±0.025 mm 1.75±0.025 mm
Cu 25 – 35 μm 25 – 35 μm
Plated hole Ø 1.00 – 1.10 mm 1.60 – 1.70 mm
The press-in zone of the AdvancedTCA® power connector is tested according to Telcordia/Bellcore GR 1217CORE Part7. It is approved to be used with a plated through hole according IEC 60352-5 with a diameter of 1.00 + 0.09 – 0.06 mm for signal contacts and 1.60 + 0.09 – 0.06 mm for power contacts (drilled hole 1.15±0.025 mm resp. 1.75±0.025 mm).
Based on our experiences regarding the production process of the PCB manufacturer we recommend a plated through hole configuration like shown in the above spreadsheet. To achieve the recommended plated through hole diameter, it is important to specify especially the drilled hole diameter of 1.15±0.025 mm resp. 1.75±0.025 mm to your PCB supplier.


Harting - Top Industrial Connectors Electronic Connectors Manufacturer in German 

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